Musings and comments about our common interest
During the last week I have tried to repair (or install CL circuits on calculators) many calculators: 17 of them, of all types and flavours!
Again, repair statistics are quite stable, but there is a jump between 1st and 2nd:
All in all, a good week where we have managed to repair 13 of the units, there are still 3 to go and one completely unserviceable! Some have already been sent to their lucky owners.
Now I have a pile of calculators to fix. Many of them have corrosion points in the circuits and -above all- in both sides of zebra connectors.
No matter how thick the corrosion layer is, our recommendation is to put some drops of Caig DeOxit 100% (although other formulations (5%) may work too) and let it act for a little while. Then you can remove the crust of corrosion with a flat small screwdriver. You will be surprised because most of the crust will go and you will see the yellow colour of the copper below!
There are some areas where the corrosion is more difficult to remove: the parts where the main current happens. The additional resistance that builds up with the initial corrosition creates some heat that burns the debris in the metal path and makes it much more difficult to remove. One of the main causes is the "dust" that comes from the disintegration of the fabric inside the vinyl cases.
(By the way: it is a good practice to wash the vinyl cases to remove the dust. Use normal soap and doit by hand)
This product barely leaves any residue, and although it is quite expensive lasts a lot (if you use it drop by drop).
This product is typically used in audiophile circles to improve the conductivity of the Hi-Fi connections. I discovered there but it can be used in any case the connection is not good. It is one of the products you feel proud to recommend, like in "you will thank me to bring this to your attention.
Some interesting units arriving! Some will need repair, but altogether very interesting details! a family picture:
We have designed some changes to the battery assembly. The main of them is to create a small dip in the main body so that the band that maintains the film in place but that doesn't interfere with any kind of battery holders (we have seen some cases where there was minor interference.
Here are some pictures:
We have designed new upper and lower post repair pieces, to replace the ones we were using.
The original ones were flat (in the case of the lower post) or with a cylinder projecting down 3 mm (in the case of the upper post):
The lowe side was flat, with a hole so that the screws passed. All resistence to opening was provided by all the adhesive area. You also had to be careful with aligning piece with keyboard circuit holes.
The new piece requires the user to drill with a dremel tool for 3-4 mm more, and then you get a piece that "clips" to the keyboard circuit. The lenght is designed to do so:
The section is also slighthly angled too, so that when the screw comes in, it presses on the sides, securing even more the part. We have not seen any unit so far that fails. We still use E6000 adhesive, but curing is not as critical as with the previous model.
We are still under test - please specify if you want the old- proven piece or the new one. This also impacts the upper post repair piece!
Some more examples:
We have received many units for repair. They suffer from all possible damages so we have a quite good overview of what the problems are. But we have identified a damage mode that will surprise you - and it is due to the dust that is generated by old HP41c case lining disintegration.
If you see black dust on your calculator when you take it off the case, then you suffer from that problem. This dust is incredibly thin and it is a pain to use the calculator with it. As the grain is very small, it can enter the keys and also into the screen. It can be improved by blowing on the calculator with a hair dryer - but this alleviates the problem only. And in already many cases, it can damage your calculator!
The mechanism is always the same: when I open the calculator, I see dust all around, but it concentrates in particular on the +5v contact between the board and the battery contacts. There it increases the resistance and it is eventually burn, thereon stopping the passing of current.
The solution is not too difficult and in most cases you just need to disassemble the calculator and clean both contacts thoroughly with Caig Deoxit until they shine again (and by the way the rest of the innards too). But the problem with the case remains!!
As soon as you detect dust on a case, just wash it with your hands and liquid hand soap. Use your hand vigorously in the inside until there is a lot of foam. Rinse thoroughly and marvel at what is coming out to the sink! Do the process a couple of times until there is no more dust coming out. Let it dry and you're ready to go. The case will still look good in the inside.
Wash also the sponge in the bottom of the case separately. You will see that it is actually yellow, not dark green!!
Now your calculator will be clean always. Now it is a pleasure to use it!
We have received some inquiries on whether the zebra PCB assembled requires the zebra-holder. The zebra holder piece was designed to hold the separate zebras you can find in older calculators: the golde ones, not the elastomeric ones. If you find these, it is very likely your calculator won't work when reassembling - you'll have to replace it.
When you are using our zebra, it can very well go alone, without any support. It is strong enough to keep shape no matter what:
We are in the final stages of writing a book on HP41 repair. We expect to have it finished by the end of September. In our experience you do not need to have any electronics knowledge to repair 80% of HP41's damages. The nature of many of these is either mechanic or bad connections due to corrosion. The focus of this book is on that 80%. It is written for those of you that wouldn't dare to repair your calculator before!
Here are some of the chapters:
The target price will be 9,99€ for the kindle version a 2-3 € more for the print version, and will be sold through amazon.com and on this website. I'll keep you posted through this channel. Do not hesitate to bring suggestions for additional content!
We have introduced a new product. This is only for those that want to use the HPCL circuit on an old HP41c (with serial number before 1954AXXXXX). The screen set requires that the processor have specific capacitance. This is provided by the processor that came with the machines, but not by later processors (in case the original became defective) or if you want to install a CL super-processor. So we have bought a pile of 10nF surface-soldered capacitors, to install between two parallel circuit lines. We will provide instructions if needed:
We have done more tests and now we have put it for sale: it works well. Now thinking about packaging to send them in the best way - so that the adhesive stays put until installation. Alternatives are mounting it on a lower post assembly, or another clipping method to maintain the pressure between up and down.
Further pictures on the first production run: