If you have bought a HP41C, chances are that you have found a machine that has a broken back half. Typically, this happens when the top screw supports break under the tension required to bring together the two halves, putting presure on the foam under the flex circuit. A strong pressure is required for the calculator to work properly, as all of us that have assembled calculators remember.
The problem when repairing the broken supports is that it is very difficult to paste again the broken pieces - and when you do it, they tend to break easily. When you see a completely broken post, it is easy to see that the adherence area is very small. So we decided to find a solution. We designed a piece that can be adhered over a wider surface, that can be used for both sides or one side, and that can integrate woth the original battery-port assembly or with our new 3D-printed model.
This is how a partial repair looks like: first we cut the part we need:
Then, we need to remove all rests of the original screw support with a Dremel machine or similar. Then, we put the part in place. The way it is designed, it can only be put on way and it also serves to keep it in place. Then, we paste it and keep together with a clothes peg or similar overnight. And this how it looks with the repaired piece:
The part will fit under the battery connector module. Also, the way it is designed, it helps to keep a strong connection between the module and the circuit, even if for some reason the glue doesn't hold.